Heavy-Duty 80mm Tube End Forming Machine for HVAC and Industrial Piping
When Your Tubes Get Larger, Your Forming Machine Needs to Be Stronger — Hydraulic Power, Industrial Precision
TM80NC Tube End Forming Machine
– Processes pipes with a maximum outer diameter of 80 mm and a maximum wall thickness of 2 mm, suitable for heat exchanger manifolds, HVAC piping, and industrial process piping.
– Three stations allow for the machining of complex profiles, enabling the processing of various geometries without re-clamping.
– Maximum standard working stroke of 150 mm; the thick-walled welded frame undergoes stress relief treatment to ensure alignment under industrial loads.
– 7.5 kW hydraulic power system, CE and ISO9001 certified; factory direct sales, competitive pricing.
Higher Capacity on Three Stations
The TM80NC 80mm tube end forming machine serves parts that exceed the TM60NC-3 capacity but still fit a 2 mm wall specification. Microcomputer control manages the selected sequence, while the hydraulic system supplies forming pressure. The operator can choose manual or semi-automatic operation according to the setup stage.
| Specification | TM80NC |
| Maximum tube capacity | Φ80 mm × 2 mm wall |
| Maximum working stroke | 150 mm |
| Hydraulic pressure | 12 MPa |
| Working speed | 100 mm in 3-4 seconds |
| Total power | 7.5 kW |
| Machine dimensions | 2600 × 900 × 1500 mm |
| Machine weight | 1400 kg |
| Station configuration | Three stations |
| Operating modes | Manual and semi-automatic |
TM80NC Tube End Former Intro
The TM80NC is an 80mm pipe end forming machine specifically designed for processing thicker pipes. This machine is used in the HVAC manufacturing industry, for example, for air conditioning manifolds, heat exchanger tube sheets, and refrigeration condenser connections.
The TM80NC can process pipe ends with a maximum outer diameter of 80 mm and a maximum wall thickness of 2 mm. Its three-station design allows you to break down complex profile processing flows into multiple steps, completing them on a single machine.
A standard working stroke of 150 mm enables it to process longer pipe ends than smaller models. The hydraulic drive system operates at a pressure of 12 MPa, and the microcomputer controller supports both manual setting and semi-automatic production.
This 80 mm pipe end forming machine uses interchangeable molds to process raised, recessed, offset, square, beveled, V-shaped, open elbows, flat elbows, and various custom profiles.
Features for Larger Tube Profiles
150 mm Tool Travel
The standard working stroke supports longer formed sections and gives tooling designers more usable travel for staged profiles.
Manual First-Part Checks
Manual operation lets your technician inspect tube position, die contact, and formed dimensions before starting a batch.
Custom Mold Geometry
Zhuoran can build molds around the approved end shape instead of limiting production to one standard tube profile.
Defined Station Movement
The linear guide carries the moving assembly along a fixed path during each configured forming operation.
Core Strengths of TM80NC Large Tube End Former
Larger Tube Size, Full Stations Retained
The TM80NC keeps a three-station layout while increasing maximum tube capacity to Φ80 × 2 mm. This 80mm tube end forming machine gives manufacturers a higher-capacity option before moving to the double-station TM120NC.
You retain the ability to plan a progressive tooling sequence for more demanding shapes, provided the part material and forming load remain within the approved machine configuration.
Support Longer End Features
A longer end profile needs enough cylinder and tooling travel to form the complete section. The standard stroke on this 80mm tube end forming machine reaches 150 mm. Zhuoran can assess a custom stroke if your drawing requires more travel.
Your inquiry should identify the total formed length and every diameter transition so the engineering team can review tooling clearance before quoting the machine.
Plan the Production Cell
The specified TM80NC dimensions are 2600 × 900 × 1500 mm, and the machine weighs 1400 kg.
Your production plan also needs loading, maintenance, and die-change access around the 80mm tube end forming machine. Share the intended floor location, tube length, and material-handling method during the engineering review. This prevents the machine footprint from being mistaken for the complete operating envelope.
Applications
Automotive Exhaust Assemblies
Larger exhaust sections may require shaped tube ends before welding, clamping, or nested assembly. The TM80NC covers parts up to 80 mm OD and supports staged work across three stations.
Custom tooling must match the final joint geometry and tube material. Review Zhuoran’s automotive tube-processing applications and submit your actual exhaust tube sample for a capacity check.
Fitness Equipment Frames
Fitness machines use structural tubes with end features that support fitting, joining, or frame assembly.
The TM80NC gives your team a 150 mm working stroke and three forming positions for approved profiles. Its capacity suits tubes up to Φ80 × 2 mm. Explore Zhuoran’s fitness equipment applications and provide the finished component drawing before tooling design.
General Fabrication Work
Fabricators processing several medium-diameter parts need a forming machine that can accept separate die sets and setup routines.
The TM80NC supports manual trials before semi-automatic production. Your technician can configure each approved part within the machine capacity and retain its process record. Use the sample-forming service to check material flow and surface condition before purchase.
Get Your Custom Machine Quotation Now
Send the tube material, outside diameter, wall thickness, forming length, end drawing, and target quantity. Zhuoran will check the three-station process and tooling requirements before preparing a TM80NC quotation.
Can the TM80NC-3 process an 80 mm tube?
The source specification lists a maximum tube size of Φ80 mm OD with a 2 mm wall thickness. The finished shape and material grade affect the required forming force, so size alone does not guarantee suitability. Zhuoran should check the material certificate, wall thickness, end drawing, and forming length before confirming a part at the capacity limit.
Is the TM80NC-3 a three-station machine?
Yes. The supplied document specifies a three-station configuration. The stations support a forming sequence planned around the part, but the source does not assign one fixed process to each position. Your end geometry may use two stages, three stages, or a different approved tooling arrangement. Zhuoran will define the sequence after reviewing your sample and drawing.
Which shapes can the custom dies produce?
The supplied product information lists raised, recessed, offset, square, angled, V-shaped, open-elbow, and flat-elbow forms. Zhuoran can review other end geometries through a custom die assessment. Provide dimensions for the complete profile, not only the final outside diameter, because the tool must control each transition along the formed section.
How does the TM80NC-3 differ from the TM60NC-3?
The TM80NC-3 increases maximum listed tube diameter from 60 mm to 80 mm, working stroke from 125 mm to 150 mm, power from 5.5 kW to 7.5 kW, and machine weight from 800 kg to 1400 kg. Both models use three stations and list a 2 mm maximum wall thickness.
Can I order a customized working stroke?
The source file states that the maximum working stroke can be customized according to customer requirements. Zhuoran must check cylinder travel, die length, part support, and the completed profile before confirming the change. Submit a dimensioned side view through the design and engineering service for assessment.