Reliable Tube End Forming Machine Manufacturers
From expanding and reducing to flaring and beading — Zhuoran delivers factory-direct tube end forming machines built for consistent output, tight tolerances, and reliable long-term performance.
Product Description of Tube End Forming Machine
Zhuoran pipe end forming machine is used for processing the pipe ends. It has many different models corresponding to the processing and production of various products. We can process pipes ranging from 4mm to 120mm. We can handle materials such as iron, stainless steel, aluminum, and copper. Almost all metal materials can be processed by us.
The standard models of the machines are TM40, TM60, TM80, and TM120. At the same time, these models will also give rise to many processing procedures for different products. Please tell me more about your product. I will assist you in choosing the most suitable machine model for your product.
Model of Tube End Forming Machine
We mainly offer four models of tube end forming machines: TM40NC, TM60NC, TM80NC and TM120NC, covering different tube processing diameters to meet diverse forming demands.
Tube End Forming Machine Parameters You Need to Know
Learn about our Tube End Forming Machines for easier selection.
| Specification | Detail |
|---|---|
| Machine Type | Single-station / Multi-station tube end forming machine |
| End Forming Operations | Expanding, reducing, flaring, beading, swaging, necking, curling |
| Material Compatibility | Carbon steel, stainless steel, aluminum, copper, alloy |
| Tube Diameter Range | Ø6mm — Ø168mm (model dependent) |
| Wall Thickness | Up to 6mm |
| Drive System | Hydraulic / servo-electric |
| Control Mode | Manual / NC / CNC / Automatic |
| Tooling | Custom dies matched to tube end profile |
| Stations | 1 to 8 stations per machine |
| Customization | Fully available on tooling, stations, and control system |
| Multi-station Design | Completes multiple end forms in one clamping cycle |
| Hydraulic Drive | Delivers consistent forming force across every cycle |
| Custom Tooling | Covers non-standard tube end profiles on request |
| Copper Tube Compatible | Suitable for copper tube end forming machine applications |
| Servo-electric Option | Offers precise force and stroke control |
Applicable Materials: Carbon Steel Tube, Stainless Steel Tube, Copper Tube, Aluminum Tube, Alloy Tube
| Process Type | Function Description | Typical Applications |
|---|---|---|
| Flaring | Radial expansion of the tube end, forming a conical or stepped port | Heat exchanger tube sheet connections, air conditioning pipe joints |
| Reducing | Radial contraction of the tube end, achieving diameter transition | Automotive exhaust pipe nested connections, furniture leg tubes |
| Beading | Axial extrusion of the tube end, forming an annular boss | Pipe joint positioning, sealing groove forming |
| Flanging | Tube end outward flanging to form a flange structure | Welding bases, gasket mounting surfaces |
| Embossing | Local bulge forming on the tube end | Anti-twist structures, positioning marks |
| End Closing | Tube end fully closed, hemispherical forming | Furniture tube ends, fitness equipment safety protection |
| Accuracy Item | Hydraulic Standard Type | Servo Precision Type |
|---|---|---|
| Repeat Positioning Accuracy | ±0.1mm | ±0.02mm |
| Forming Concentricity | ≤0.15mm | ≤0.05mm |
| Flaring Angle Deviation | ±1° | ±0.3° |
| Surface Roughness | Ra 3.2 | Ra 1.6 |
8 Functions of Tube End Forming Machine
- Customized dies match your end shape and tolerance target.
- Stable clamping reduces slipping and end deformation.
- Multi-step forming available for complex end geometries.
- Quick die change supports mixed orders and short runs.
- Controlled forming improves fit-up and sealing consistency.
- Surface-friendly options for soft materials like copper.
- Operator-friendly interface for fast training and daily use.
- Automation-ready layout supports future production line upgrades.
Differentiated Copper Tube End Forming Machines
Copper and aluminium tubes require a fundamentally different approach to tube end forming compared to steel. Forming speed, pressure, and tooling surface finish must all be carefully controlled to prevent surface scoring, cracking, or dimensional distortion on soft metal.
Zhuoran’s copper tube end forming machine is specifically configured with optimised forming parameters and polished tooling surfaces — delivering clean, precise expanded or reduced tube ends that are ready for brazing, flaring, or fitting connection without any secondary processing step.
Custom Complete Tube Production Line Solutions Available
As established tube end forming machine manufacturers with 16 years of engineering experience, Zhuoran Machinery goes beyond supplying individual machines.
We design and deliver complete tube processing production lines — integrating tube end forming machines with CNC pipe cutting machines, pipe bending machines, chamfering machines, and automatic conveying systems into a seamless, high-efficiency workflow.
Whether you need a standalone end forming station or a fully automated line, our engineering team builds the solution around your production output targets and floor layout.
Case : Automotive Parts Company
Scenario: An automotive piping processing plant in East China, processing Φ8-25mm carbon steel and stainless steel brake and fuel line fittings.
Existing Pain Points: The original three machines performed the narrowing, widening, and flanging processes in sections. Workpieces were easily damaged during transport, resulting in a yield rate of only 92%, with 8% of products in each batch being scrapped and reworked.
Solution: The Zhuoran TM-60 four-station servo pipe end forming machine was selected, integrating all forming processes into a single machine, coupled with an automatic loading and unloading mechanism.
Results: Yield rate increased to 99.3%, single-piece processing time reduced from 28 seconds to 12 seconds, significantly increased production capacity, and the equipment recouped its cost in 8 months.
Purchase Tips
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What are the special requirements for a stainless steel pipe end forming machine?
Stainless steel pipes (especially 304/316) have high hardness and high springback. We recommend an enhanced hydraulic system (system pressure ≥12MPa) and carbide molds. A servo-driven model is suggested to overcome springback.
Is automatic pipe end forming equipment expensive? Is automation worthwhile?
An automatic feeding system will increase equipment investment by approximately 20%-35%. Assuming a single-shift monthly output of 50,000 pieces, reducing one worker will allow for a payback period of approximately 8-12 months.
Can it process aluminum alloy pipes?
Yes. Aluminum pipes are actually one of the largest output materials. However, it must be noted in advance that aluminum pipes are prone to sticking to the mold; Teflon-coated molds are used by default.
What happens if the equipment malfunctions? What is the after-sales service guarantee?
The entire machine has a 2-year warranty, and the core hydraulic components have a 3-year warranty. Response time is within 24 hours.
How can I inspect the equipment if I'm out of town?
You’re welcome to visit our factory anytime. We offer free trial processing services—bring your pipe samples to see the effects and measure accuracy on-site. Can’t come? Send us your samples, and we’ll record a trial processing video and send it to you, along with a detailed trial processing report.