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Furniture

—When I see various beautiful and sturdy furniture in the shopping malls or furniture stores, my clients always think of our Zhuoran. Our factory is not just a place for manufacturing machines and steel; it is more like a creative “kitchen”, where ordinary metal pipes are transformed into the “bones” and “muscles” of tables, chairs, beds and shelves. I am very proud that Zhuoran is not only a brand, but also a team with many years of experience in manufacturing pipe processing equipment – these devices help furniture manufacturers complete their products.

Internal support frame of the furniture

Zhuoran’s team has some excellent ideas for constructing the “framework” of modern furniture. Our bending machines are not ordinary tools; they are more like highly skilled artists who transform sturdy steel pipes into concealed frames that support sofas, beds, and chairs. Watching a straight steel pipe slowly bend into a perfect arc to support the back of a sofa is like carefully drawing a line with a pencil, but much more sturdy. Sometimes, furniture designers will ask us to design unique shapes: for example, the smooth “U” shape design of a fashionable chair. With Zhuoran’s equipment, I can set precise angles and curves, and the machine will form each component into a shape with incredible accuracy.

Bend the base of the chair

Zhuoran’s pipe benders have helped many customers shape the core part of numerous chairs – the base frames. When I see a straight pipe enter the bender, it’s like witnessing a magical performance. The straight pipe slowly bends and deforms, turning into a sturdy base that will soon support people’s favorite seats. I remember once, a client provided us with a special design for an office chair. They wanted the base to withstand years of use. With Zhuoran’s advanced benders, as long as the precise dimensions are input, the machine perfectly bends each pipe into shape – without cracks or errors. Some days we can produce hundreds of chair bases, from the classic “U” shape to modern geometric designs, and each finished product is exactly the same.

In our factory, the production process of each furniture component begins with this pipe cutting machine. I like to compare this machine to a highly skilled chef, as it can precisely know how to cut carrots or cucumbers – while our machines cut steel pipes and have equally excellent precision and speed. The Zhuoran cutting machine cuts approximately 1-30 pipes of different sizes each time, meaning it can easily complete hundreds or thousands of products in a day. Watching the saw blade rotate so quickly while the digital screen records the cutting quantity in real time without any errors is truly amazing. Each pipe will not have an error of 1 millimeter.

Once the pipes are cut and neatly arranged, they will be sent to the pipe bending machine. In my opinion, this machine is the “artist” in our factory. If the cutting machine is a chef, then the bending machine is the sculptor, which shapes the hard steel into gentle curves, sharp angles, and even complex spiral shapes. Each bending point is checked by sensors, and if the curve deviates, the machine will prompt me to make adjustments before continuing the operation.  For example, one day, I might make a simple “U” shape bending for school chairs; the next day, I might make a complex spiral bending for modern art stools. Our CNC pipe bending machine can store up to 500 different pipe parameters and can switch between various shapes simply by selecting the saved programs in the machine. For special tasks, we can also adjust the speed and force, so that fine pipes will not wrinkle and thick pipes will not break.

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